If your company sells packaged goods, there’s a good chance you’d be interested in purchasing a filling machine. Filling machines are great if you’re having trouble keeping up with demand, want to increase output, or want to bottle your product more precisely while reducing waste.
However, because it’s a costly piece of equipment, it’s crucial to make sure you get all the information before you spend so you can decide what’s best for you and your company. Read on for our top advice in our guide to filling machines, which covers everything from the many types of filling machines that auger filler machine manufacturer know how they operate, what they cost, and how to keep them clean.
A Filling Machine: What Is It?
To maintain high levels of precision and flexibility, filling machines are an essential piece of equipment for numerous sectors, from food and beverage to medicines and cosmetics. They function by rapidly weighing out precise quantities of a product from bulk and correctly filling a certain kind of container to a precise level.
Every bottle, jar, or tube you see on a grocery store shelf has probably gone through a filling procedure, whether it contains toothpaste, tomato sauce, washing-up liquid, honey, or any other product. This is so that items may be packaged for mass consumption while maintaining fill regularity and minimizing expensive waste.
What is the Process of a Filling Machine?
The model and the material you are using will have no bearing on how your filling machine operates. However, the procedure is the same for the majority of filling machine types. It involves gathering a certain volume or weight of a product and dispensing it into a container.
A filling machine can function in a variety of ways, including flow filling, volume filling, and filling by weight. However, the fundamental idea remains the same. The product is precisely, quickly, and properly batched, portioned, and deposited into its unique container.
What Kinds of Filling Machines Are There?
The kind of container being filled, the consistency or viscosity of your product, and the volume of production all play a role in determining which filling equipment you should choose. To make sure you select a machine that can handle your materials, you must take into account all of these factors. The most prevalent kinds of filling devices are:
Liquid Filling Machines
To meet various purposes, liquid filling machines come in a range of different systems. Liquid filling devices that are manual, require no electricity or other power source, assist in boosting accuracy and output, and are perfect for smaller-scale manufacturing lines.
Semi-automatic liquid filling machines provide a versatile and precise solution. They are quicker than manual filling and are best for small to medium-sized production lines. Automatic filling devices are employed in large-scale production because they are meant to reduce manual work.
They are designed for specialized manufacturing, rotary filling machines have a circular layout, many filling heads, and can process a variety of materials quickly. The piston characteristics of a piston filling machine, also known as a volumetric filling machine, are used to push the product from the machine into the container.
Liquid packaging machine manufacturer make them to measure and dispense a variety of free-flowing liquids. Inline liquid filling machines are a popular choice since they are affordable and easy to customize to your needs. They fill items in a straight line.
Powder and Granule Filling
For carefully pouring powders and granules into containers, powder filling equipment is frequently useful in the food and beverage, cosmetic, and chemical industries.
Typically employed in pharmaceuticals and medications, capsule-filling devices are used to fill hard or soft capsules, tablets, and pills with powders, granules, or liquids.
These machines are the best choice for packaging gels or other materials with a higher viscosity since they are made to handle heavier ingredients that would clog a liquid-filling machine.
What Is the Price of a Filling Machine?
There is no denying that a filling machine is a costly piece of equipment. The price will vary depending on the type of machine, its features and functionalities, its level of automation, and the amount of manual labor essential to operate it. Generally speaking, the cost of a machine decreases with its simplicity.
How to Clean a Liquid Filling Machine
For optimum performance, you’ll need to routinely clean and service your filling machine to prevent any clogs or wastage. To maximize revenues, it is important to avoid equipment downtime, as in any busy setting. Therefore, employing a clean-in-place, or CIP, method is the best and simplest approach to clean a liquid-filling machine without having to disassemble it.
However, to prevent product buildups, cross-contamination, dust, and debris, this system cleans and sanitizes the equipment. Either with hot water or cleaning fluid. If you utilize a single machine to make a variety of different items, this is extremely helpful.
Tips for Maintaining Your Filling Machine
If you don’t keep your packing machinery and equipment in good working order, it can contaminate products with germs. Also, leads to product buildup. It can also be dangerous and lead to expensive failures. With our best advice, you can maintain the cleanliness and functionality of your manufacturing lines:
The key is preventative maintenance
A clear and efficient preventative equipment maintenance plan is essential to maximize productivity. Also, extend the life of your filling machine.
Add routine maintenance jobs and training
Avoid the necessity for more expensive, time-consuming maintenance as well as dreaded machinery downtime. Thus, with simple but crucial routine maintenance procedures. Setting up specific duties for staff to follow is a good idea, whether on a shift-by-shift, daily, or weekly basis.
Organize a supply of spare components
The key to production is maintaining performance and efficiency. Thus, having a supply of replacement parts is essential for the consistently smooth operation of any manufacturing operations. Although it comes with a high upfront expense, being ready will help prevent issues before they arise.